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UNIQUE MAX VAC® FEATURES
DEPENDABILITY
All MAX VAC® Vacuum Pneumatic Conveying Systems are low maintenance,
easy to use and exceptionally reliable.
- Routine upkeep
is minimal
compared to costly and time-consuming repairs that are frequently
needed with competitor industrial vacuums and pneumatic conveyors.
- Simplicity
of design.
Minimal moving parts and no multiple complex internal compartments
and compartment valves avoid mechanical breakdowns and plug-ups.
- Designed
and constructed for continuous heavy-duty use. We guarantee our MAX
VAC®
to be the
most dependable industrial vacuuming and pneumatic conveying systems on the market.
- Superior
material separation and filtration circuit features our exclusive MAXcartridge
Filters and SILENCER BASE® Muffler. We do not use the insufficient
tubular filter bag-type system.
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(A)
THE EXCLUSIVE MAX
VAC® SEPARATION AND SOUND ATTENUATION CIRCUIT*
The MAX
VAC® Laterally Offset Cyclonic
Separation Circuit extends the life of the MAXcartridge Filters by providing:
- Minimal material
carryover to the filtration compartment.
- Minimal material
contact with the MAXcartridge Filters.
- Automatic reverse
air-pulse cleaning of each MAXcartridge Filter allows for
continuous vacuuming without vacuum shutdown.
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Material Enters MAX
VAC® Vacuum System
- First Stage
Deflector Cyclone Material Distribution
Module
- Second Stage,
Laterally Offset Deflector Cyclone's Kinetic Separation Of Material
From The Air Flow
- Material Collection
- Third Stage,
Laterally Offset MAXcartridge Filter Compartment
- MAXcartridge
Filter
- Reverse Air-Pulse
MAXcartridge Filter Cleaning While Vacuuming
- Clean Air Out
- Positive Displacement
Or Other Vacuum Pump
- SILENCER BASE®
Muffler
- Clean Air Vent
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*Does not apply to the MAXcanister Series.

(B)
THE MAX VAC® SEPARATION
& FILTRATION CIRCUIT ADVANTAGE OVER COMPETITIVE VACUUMS
code key: A=Filters B=Filter Compartment C=Material Separator
- View of the
MAX VAC® separation and filtration circuit (view from under
the vacuum's separation system)
- The separator
is laterally offset from the filter compartment
- There is very
minimal dust carryover and loading to filters
- MAXcartridge Filter life is greatly extended due to the laterally offset separator
design
- No obstructions
below MAXcartridge Filters provides for no surfaces for
material build - up, easy MAXcartridge Filter access, and
low filter housing stack velocity
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| MAX VAC® Separation & Filtration
Circuit |
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| Competitor Separation
& Filtration Circuit |
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| Competitor Separation
& Filtration Circuit |
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- View of two
competitor separation & filtration circuits (view from under
the vacuum systems)
- The separators
are located under filter compartment
- High dust velocities
and carry-over to filters directly above result in high workload
and wear on the filters; resulting in high maintenance costs.
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(C)
THE MAX VAC® SEPARATION SYSTEM UTILIZING MAXcartridge Filters
The MAX VAC® Separation System is the key to our
unequalled success and superiority in the industrial vacuuming
market. Our MAX
VAC® Vacuums
are designed so that bulk solid materials and micron size particulates
are substantially separated and removed before the airflow
reaches the MAXcartridge Filters. Intermittent and sequential
reverse-pulse compressed air continuously cleans each MAXcartridge Filter during the vacuuming operation. This process ensures a
longer work life for the MAXcartridge Filters, which ultimately
results in uninterrupted duty and very low operating expenses.
Our system does not utilize insufficient tubular filter bags
with cages that provide high air-to-cloth ratios or bag shaking
mechanisms, both of which are prone to high maintenance and labor
costs.
(D)
MAXcartridge Filter FEATURES
Designed
with a smooth, nonstick surface that provides near
H.E.P.A. filtration efficiency, 99.95% of .33
micron. H.E.P.A. filtration post stage can be added
to any MAX VAC® Vacuum System.
- Near zero emissions
that meet or exceed all emission standards.
- Continuous operation
at lower equipment pressure drops provides increased airflow
resulting in greater vacuuming pickup and production rates, as
well as extended filter life.
- Substantially
extends vacuum pump life.
- Washable and
reusable.
- Option: MAXcartridge High-Temp Filter is able to operate in extreme temperature applications.
Other features available for the toughest applications.
- MAXcartridge Filters are easily replaced in minutes compared to time-consuming
multi-bag filter unit changes with other industrial vacuums.
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(E)
ADVANTAGES OF MAXcartridge Filters
VERSUS ROUND BAG-TYPE FILTERS
- A MAXcartridge Filter system with a surface area equal to a round filter bag-type
system requires a filtration housing a fraction of the size of
a bag-type filter housing.
- The same filter
housing size will result in much higher filter media surface
area (approximately 5 times) when using MAXcartridge Filters
versus round tube/bag-type filters.
- The standard
MAXcartridge Filters are the latest pleated design technology,
strong, washable, long life, spun bond polyester integrated with
a steel interior support frame and end caps. MAXcartridge Filters can be replaced within 10 minutes. They can be accessed
from the top or bottom of the MAX VAC® Vacuum System.
- Each of the
numerous bag type filters has a separate cage that holds
a bag type filter in place. Each cage needs to be manually removed,
the bag removed, and the new bag pulled over the cage. Filter
replacement time typically ranges from 2 to 4 hours.
- Bag-type filters
are often supplied with shaking mechanisms to clear the filter
media. The vacuum must shut down during system shaking.
- MAXcartridge Filters do not need separate filter cages. Bag-type filter cages
rust over time and need replacement. Furthermore, used cages
often develop burrs and sharp edges that can cause premature
filter failure.
- MAXcartridge Filters have been successfully proven over the last 15 years
on the toughest materials, including frit, aluminum oxide, carbon
black, chromium oxide, coal, lime, silica and zircon sand,
and many more.
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(F)
The MAX VAC® Exclusive SILENCER BASE® Muffler
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The MAX VAC®
Silencer Base® Muffler
Photo 4.1

Silencer Base®
Muffler w/ Electric Motor, Positive Displacement Vacuum Pump
and Vacuum Relief Valve
Photo 4.2
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- The Silencer
Base® Muffler is a standard component used on all MAX VAC®
Vacuums or can be purchased separately.
- It reduces sound
by an average of 10 dBa quieter than other positive displacement
silencers.
- This significant
reduction in noise levels provides for a more productive work
environment for your business.
- Our powerful
positive displacement vacuum pumps can operate at a sound level range
of 85 dBa or less @ 1 meter freefield.
- Substantially
reduces the sound level of engine-driven units.
- Able to meet
specified noise level requirements without utilizing expensive enclosures.
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